Wire harness manufacturing process

Production begins with the creation of a wire harness prototype. Engineers prepare an assembly diagram and check the parameters of electrical connections so that they meet the requirements of the device in which the harness wire will be installed. When we are sure that the prototype meets the quality requirements of the cable harness for the device, we can start production of the harness. See how to choose the right wiring harness.
The process of producing harness wire consists in precise connection of cables with terminals and insulating elements in a way that allows current to flow from one point to another. This process may include connecting wires with connectors, soldering, gluing, crimping or using other methods of connecting wires. To do this, you need to use specialized equipment and good quality materials. Cutting the cable to length and crimping is carried out using specialized equipment.
The components of wire harness are collected in the warehouse. Wires and other materials that come in are supplied by their manufacturers and suppliers and are checked for compliance with the technical specifications.
At the end, an electrical test is carried out, which consists in checking the correctness of the cable harness connections. Mechanical tests in the form of pull force are also carried out.