How are Wire Harnesses Assembled

Cut and strip the collection of wires to exact lengths.
Crimp terminals with calibrated press tooling.
Route wires on a fixture board into wires into a non-flexing bundle.
Apply tape or sleeving designed to withstand heat and vibration.
Lock the bundle with ties or clips.
Test continuity and insulation after the harness is manufactured.
Label all wire harness components for traceability.
Follow controlled assembly processes.
Ensure that harnesses allow technicians to install quickly.
Inspect to avoid the risk of electrical fires.
Verify the finished wiring assembly meets all specs, minimizing the risk of failure.